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#1 |
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Registered User
Trader Feedback: (21)
Join Date: Aug 2005
Location: SE IOWA
Posts: 327
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Fox strut tower / frame rail rust repair
Hi, I recently got an 88 coupe and I'm putting the engine and tranny out of my 88 GT in it. When the 4 banger was removed I see lots of rust around the frame rail and strut tower. I saw an old post on this where the guy welded in 2x3 tubing to replace the rails but the pics don't work on it. I would mostly like to know what he did about the k-member bolts and how far back the frame was cut out. Anyone else have any experience or pics of this? Thanks!
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#3 |
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Registered User
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Join Date: Dec 2007
Location: Michigan
Posts: 356
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Your best bet is to cut all the rot out. Then get some heavy duty steel and reinforce that area. That is a critical point being it is the strut tower and where the K member bolts up. I saw a local fab shop just section som new metal. Look like 1/8" steel, and it looked great!
__________________
91 Mustang GT 4.6L 32V Cobra motor, T-45 trans, Bassani X-pipe, Flowmaster cat-back, 3.73's, Sub-frames, LCA's, SN95 dash, column, console swap. ABS, 5-lug, 4 wheel disc brakes, Cobra grill, spoiler, bumper. 04 Cobra--Whipple 2.3L,17psi, 595RWHP |
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#6 |
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Registered User
Trader Feedback: (0)
Join Date: Dec 2007
Location: Michigan
Posts: 356
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That is what I was talking about. I also recommend putting new steel on the top too. You don't want rotted metal where the bolt goes through the nut. You should tighten those with a 1/2" impact gun and if they are rotted you could pull the metal down or break it right out of there.
__________________
91 Mustang GT 4.6L 32V Cobra motor, T-45 trans, Bassani X-pipe, Flowmaster cat-back, 3.73's, Sub-frames, LCA's, SN95 dash, column, console swap. ABS, 5-lug, 4 wheel disc brakes, Cobra grill, spoiler, bumper. 04 Cobra--Whipple 2.3L,17psi, 595RWHP |
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#8 |
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Registered User
Trader Feedback: (0)
Join Date: May 2007
Location: Nebraska
Posts: 55
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I found a car in a salvage yard and cut out some pieces that I needed. This way I know it is the same material and will react the same way in a collision.
I don't know how to post pictures but I have some. |
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#10 |
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Registered User
Trader Feedback: (0)
Join Date: May 2006
Location: Illinois
Posts: 51
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Sorry to hijack, but I have the same issue, only a little worse.
The very bottom of my strut tower is rotted out as well as the frame on the passenger side. I plan on replacing all of it with new metal - but what do I do about the sleeves that are in the frame, for the kmember bolts? I was planning on using box steel to replace the frame right there - would the sleeves be necessary if I go that route? |
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